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फ्लाई ऐश ब्रिक्स बनाने की प्रक्रिया

फ्लाई ऐश ब्रिक्स बनाने की प्रक्रिया को तीन चरणों में बाटा गया हे. 

For Fly Ash Bricks Machine Visit Our Site: www.qgreentech.com

1 . Mixing Process – पहले रॉ मटेरियल को trolly के द्वारा pre hopper box में डाला जाता हे और बेल्ट द्वारा मिक्सिंग के लिए पेन में भेजा जाता हे. जहां सीमेंट एवं पानी मिलाकर इसमें लगभग पांच miniute तक अच्छी तरह मिलाया जाता हे. Flyash ब्रिक्स निर्माण प्रक्रिया में मिक्सिंग अत्यंत महत्वपूर्ण चरण हे और  क्यू ग्रीन techcon में बनने वाली मशीन में इस बात का विशेष ध्यान रखते हुए पैन mixture को design किया जाता हे. मिक्सिंग एक समान करने के लिए पेन mixture के भीतर स्किपर एवं रोलर लगे होते हे जो पूरी Efficiency के साथ raw material को मिक्स करते हे। 
2.  Hydroulic Pressing Process – mixing की प्रक्रिया होने के बाद मिक्स raw material को बेल्ट द्वारा हॉपर में एकत्रित किया जाता हे. यहाँ से plc control द्वारा निर्धारित मात्रानुसार raw material को प्रेस मशीन में भेजा जाता हे. Press मशीन में भेजे गए raw material को फीडर trolly द्वारा हाई ग्रेड EN31 materials द्वारा बनाए गए moulds में भरा जाता हे , उसके बाद heavy cylinder से प्रेस करके fly ash bricks को निकाला जाता हे। क्यू ग्रीन techcon की यह मशीन फुल्ली आटोमेटिक हे।  इस मशीन को जरूरियात के हिसाब से ऑटो या मैन्युअल मोड़ में चलाया जाता हे. Hydrulic सिलिंडर एक minute में 6 stroke लेते हे और ईंट मोल्ड पर प्रेस की जाती हे जिससे उच्च quality की मजबूत ईंट बनती हे. 
3. Curing Process – ईंट मोल्ड में प्रेस होने के बाद फीडर ट्राली के द्वारा पटरी पर भेजी जाती हे. इस तरह तैयार हुई flyash ईंटेा  को छाँव के अंदर 24 घंटे रखा जाता हे , उसके बाद 15 -18 दिनों तक खुले में रखा जाता हे और दिन में २ बार पानी डाला जाता हे. बाद में flyash ईंटे पूरी तरह तैयार हे, आपके घरो और बिल्डिंग को बनाने के लिए. 
अभी देखते हे यह बिज़नेस स्टार्ट करने के लिया क्या आवश्यक हे. ये बिज़नेस शुरू करने के लिए मशीन की क्षमता अनुसार 20000 से 50000 square feet की जमीन की आवशयकता  होती हे. ये पूरा प्लांट चलाने के लिए 15 से 20 मजदुर के सहयोग से ७००० से २०००० ईंट प्रति 8 घंटे में बनाए जा सकते हे. यह मशीन १००० इंट से, १०००० ईंट प्रति घंटा तक का निर्माण होता हे. यह कंपनी अलग अलग रेंज में अलग अलग capacity की मशीन तैयार करती हे. जिसकी price 13 लाख से शुरू होती हे।  Raw matreial के लिए पॉवरप्लांट में से fly ash easily आप ले सकते हो. क्योकि  हरेक पॉवरप्लांट से १ मेगा वाट बिजली बनाने पर 7 से 8 टन फ्लाई ऐश निकलती हे. फ्लाई ऐश ब्रिक मेकिंग प्रोजेक्ट नॉन polluting ग्रीन प्रोजेक्ट हे जो समाज को एवम देश के लिए उपकारी हे और यह प्रोजेक्ट पर अलग अलग स्टेट में सब्सिडी भी उपलब्ध हे. 

For any fly ash brick machine, Inquiry Call Us Now: +91 97320 35946 or Mail Us: [email protected]

What are the technologies to manufacture fly ash bricks?

With the given research and development, there are two technologies to manufacture fly ash bricks. These are commonly used to make bricks, blocks, pavers and all related products.

QGH 25

The first one is the hydraulic system. The bricks are produced using a hydraulic cylinder and the raw material is compressed in a steel mould. This is suitable for raw material with higher powder content. This is the reason why it is also known as the powder compacting technology. With this technology, we usually do not use a raw material with a size more than -5 mm. This is good for manufacturing fly ash bricks making production possible with a small budget as well. In Q Green Techcon Pvt. Ltd, we make hydraulic fly ash brick making machine starting from Rs. 13 lakhs. Looking at the labour issues, we have introduced automation in these hydraulic fly ash brick making machines where the labour will be limited to 5-6 in number. Not only that, we are also providing a batching plant in the machines if the customer wants to make 15000 fly ash bricks or more exclusively. We also have QGH25 Twin, which allows us to feed two systems with a single batching plant. We have a model, QGH Smart that is extremely suitable for those who have a low budget but are looking for production of about 7000 bricks per 8 hours. We also have QGH 17, with a production of 10,000 fly ash bricks per 8 hours and is available at Rs. 18.5 lakh. This machine is very popular as it suits the market very well. We also have QGH 25, which has been incorporated with certain automation, subject to the labour issues in the country. For example, we have incorporated mixer automation (water automation and gate opening automation). Apart from this, we have many other fly ash brick making machines the details of which will be available on request.

The second technology that can be used in the production of fly ash bricks is the vibration technology. This can make concrete products but we have further devised it with greater and better innovations. We have ensured that the same machine can make concrete products like paver, blocks and hollow blocks and will also enable you to produce bricks, with or without using fly ash. Many machines have a timer-based vibration, which leads to settling of the larger particles in the bottom. In Q-Green, we use variable vibration that prevents this and hence makes stronger bricks that are of superior quality. Further, in a Vibro machine, the number of bricks that can be produced is large. Each brick is vibrated with the same intensity and is most suitable for concrete. Since it is big board, it is possible to go to full automation lowering the necessity and requirement of labour in the brick making process. For example, when one needs to work on a 50000 project, it requires 20-22 bricks per stroke. This is not possible in a hydraulic machine nor is it economically viable in the same. Hence, in a vibration technology machine, the production is more and it has an edge as far as the economic viability of the introduction of a handling system is concerned. We do provide vibro machines as well. We have established a venture with REIT, a pioneer in this technology based in China. They have patents of various technologies making us the best in the market. We have started the production of these in India, too.

Q-Green Techcon Pvt. Ltd does provide both variants of brick making machines and has a range that is suitable for all product budgets and ranges. We have seen an overwhelming response in India and hope to innovate and build as we move forward.

For any fly ash brick machine, Inquiry Call Us Now: +91 97320 35946 or Mail Us: [email protected]

Also Visit Our Site: www.qgreentech.com

Advantages of buying fly ash brick making machine from Q Green Techcon Private Limited

Q Green manufactures machines that produce fly ash bricks, blocks, pavers, interlocking bricks and the like. We specialize in automatic and semi-automatic fly ash brick making machine that is made to match the state of the art technology and have seen a brilliant response from our customers. We have a command on both, hydraulic and vibration machines.

In order to point out the reasons as to why one must invest in a Q Green fly ash brick making machine, Here We noted down some advantages:

  1. We have offices throughout the country through which we provide sales and service guidance to all our customers. In this sector, it is important to have a company on board that has facilities to provide easy and quick maintenance of the fly ash brick making machine and that is exactly what we aim to do.
  2. One of our main ideas is to provide quick after sales service to our clientele and we are taking steps to improve day by day. We have people and provisions for commissioning and sales to ensure that the customers have a productive and fruitful experience.
  3. The machines are properly engineered and we also have a devoted research and development team working on our current technology to improve it further. Our material procurement is systemized and it is all done on the basis of requirement. We ensure that it is of high quality in order to give the best experience to our customers.
  4. We have never solely aimed at simply selling our fly ash brick making machine. We have aimed to design, produce, sell and maintain fly ash brick making machine that is the best in the market. Even before we delve into the manufacturing process, we work on the designs. Our highly skilled and dedicated team of engineers works on it. Not only that, we have our engineers throughout the nation so as to provide assistance to all our plants. People are also available to solve your issues over the phone. Hence, we are working to not only establish a long-term relationship with our clients but also help them through the whole process. We are with you before and after the purchase.
  5. We give the customers insights on what should be produced, what is the market like, what is the viability report, what should be the recipe, size of the fly ash brick making machine and many more such questions. These are some very useful information that can help companies lower cost, increase return on investment and enhance productivity.
  6. All our machine parts are branded and hence are of good quality thus making them the best in the market.

We would also like to tell our readers that we understand this industry very well and have not leapt into the manufacturing sector hurriedly. We have been in this sector for the last 10 years and have used all our knowledge and understanding to build something that can be used for the greater good of the nation, in general, and the client in particular. We have sold more than 150 machines and we are extremely proud to announce that none of these machines is non-operative. No other company has such a wide range of product and we aim to grow through the years to follow.

These are some of the very many advantages of why one must buy a Q Green fly ash brick making machine.

For any fly ash brick machine, Inquiry Call Us Now: +91 97320 35946 or Mail Us: [email protected]

Also Visit Our Site: www.qgreentech.com

What is the difference between fully automatic and semi-automatic fly ash brick machine?

Over time, the definition of fully automatic fly ash brick machine and semi automatic fly ash brick making machine has changed. Not only that, it differs from company to company.

paver block making machine

According to Q Green Techcon Pvt. Ltd, the difference comes in the labour requirement and economic viability. There are four steps in making bricks, pavers and blocks. They are, batching and mixing, manufacturing of a green product, handling of the green product and curing. It starts with batching and mixing in which the raw material is weighed and mixed. This is then conveyed into the main machine that processes the mixed material and finally, the green product thus formed is sent to the handling system. In a semi-automatic fly ash brick machine, there is no automation in the handling system. The fully automatic machine comprises of an elevator, lowerator, finger car and cuber, that together form the automated handling system. Further, in a semi-automatic machine curing is done manually in an open space.

rt6c brick block making machine

In case of a fully automatic fly ash bricks machine, a closed curing chamber is provided that ensures the product is cured within 24 hours. It is to be pointed out that a semi-automatic machine requires more labour. Hence, we suggest fully automatic machine to someone who has a high manufacturing capacity (5000 bricks per hour or more) because one needs to consider the economic viability when investing in a fly ash brick plant.

We are, however, trying to bring in productive changes in how the fly ash brick machines are divided and are continuously taking steps to add utility and value in our products. We take pride in informing our customers that we are the first to come up with a fully automatic 6-block machine in Bangalore and are looking forward to further revolutionaries the sector in a similar manner.

For any fly ash brick machine, Inquiry Call Us Now: +91 97320 35946 or Mail Us: [email protected]

Why should you buy fly ash bricks machine from us?

We have, through our experience, learned that the process of buying a fly ash bricks machine involves multiple steps, one of the major ones being comparing the various alternatives available. This is where; we can state that buy A Q Green Green fly ash bricks machine has a lot of advantages. All of these are linked to the fact that our machines are manufactured in India.  Our customers save on cost, time and replacement or maintenance cost.

To emphasize the point of time-saving, we would like to state an example. We have successfully reduced the delivery time of our ash brick machine, that is, now the machines are delivered to you faster giving you an edge. For RT6 paver block making a machine, the delivery schedule has been reduced from 3 months to 1 month and this remains consistent for all our products.

rt6c brick making machine

Check Machine

You also save on costs pertaining to duties and taxes because we produce every part of fly ash and paver block making a machine in India. The spare parts are stocked abundantly in all our warehouses so that it facilitates maintenance. The moment we receive a query, our team goes to ends to satisfy the customer and enhance customer service. This is what we take pride in. We have seen the market of our country change tremendously with time and we have tried to meet the changing needs as well. Adding top quality electric components, gearbox, motors are some adaptations that we have taken on to meet our customer’s needs and requirements.

With time, our business has emphasized on treating the market as an arena that has tremendous potential. We hence, go leaps and bounds to serve the clients with the best experience, from the point of inquiry to the after-sales service.

Hence, buying a fly ash brick plant from us not only gives you a machine that is both socially and economically responsible but also makes you a part of a global family that is taking strides to take our country forward.

QGH-17 paver block making machine

Check Machine

One Of the Major benefits of buying Q Green Techcon that Company manufactures wide range fly ash bricks machines and Paver block making machines. In this, we offer Semi-automatic machines and fully automatic machines.

RT15 Plant

Check Machine

For any fly ash brick machine, Inquiry Call Us Now: +91 97320 35946 or Mail Us: [email protected]

What are the advantages of using fly ash bricks?

Fly ash bricks are made using the waste of thermal power plant. The ash of burnt coal is used as an input, thus reinforcing the idea of turning waste into wealth. In India itself, the annual generation of fly ash is expected to be around 200 million tones by end of the 12th five-year plan and around 500 million tones by 2032.

What are the advantages of using fly ash bricks

There are some very straight forward advantages of using fly ash bricks:

  1. They are light in weight and hence are very suitable for multi-floored buildings. This is because as the height of the buildings increase, the stress and tension on the foundation and structure increase too. With light bricks, this stress and tension are reduced manifold.
  2. Fly ash bricks absorb less heat and considering the Indian climate, it makes it better when compared to clay bricks.
  3. From the cost front, it requires less mortar during construction. Further, the machine that we provide requires less labor too. Our machines are made keeping in mind the costs associated with water wastage and raw material wastage too. You hence save in the breakage front (15%), the plaster and jointing front (15%) and curing and labor front (7%). So Q Green fly ash brick machines reduce the overall costs.
  4. The compressive strength is very high and they are less porous. They absorb less water and saves cost there, as well.
  5. It is environmentally friendly and hence allows your business to take a step towards sustainable development. Q-Green machines are green machines too, that promote environmental protection and conservation. Production of fly ash bricks requires no fossil fuel and hence does not lead to the emission of green house gases.
  6. Production of clay bricks damages the top-soil and this is prevented in the manufacturing process of fly ash bricks. There is no pollution or environmental damage, as a result of which it has been put into the white category of products.
  7. Fly ash bricks are stronger, more uniform and denser as compared to clay bricks. While their mortar consumption is low, their wastage is only about 1% as against that of clay bricks which are about 10%.

These are some advantages of using fly ash bricks that is making major construction houses, and for that matter, even the government, move towards it.

Q Green Techcon Pvt Ltd is working strongly towards creating a Green India and through our machines, we sought to promote Green Technology in Construction Industry and also provide people an opportunity to convert ‘Waste Into Wealth’. We have mastered the art of brick making successfully by manufacturing bricks and blocks using 70-80 % Fly ash.

 For any fly ash brick machine, Inquiry Call Us Now: +91 97320 35946 or Mail Us: [email protected]

How have you seen the Indian market change and what are the factors that you have found to influence it?

The Indian market is in a transformational change, majorly so in the construction sector, and we are forecasting that this trend will continue till at least 2022. It is the Government’s thrust and the increasing awareness and demand for fly ash bricks that has given stimuli to this sector. The Government, Corporate and even individual’s for that matter, have started seeing infrastructure as a stepping-stone for sustainable development. We have also noticed that the demand for fully automatic machines have grown manifolds and the reasons that can be attributed to this are, less concentration on labour, economical production, low wastage rate, etc. We are the leader in fully automatic machines, and hence, have seen a growth in demand from almost all parts of the country, South and West taking the lead.

How have you seen the Indian market change and what are the factors that you have found to influence it

 

Government Support Fly Ash Bricks

The Government’s role in Green India and Infrastructure development cannot be overlooked. Swachh Bharat Abhiyaan and affordable housing scheme, have not only put fly ash bricks in a better position as compared to clay bricks but has also promoted sustainable and economic development. Our products fit perfectly with the Government’s vision.

Hence, what we have seen is that the market is becoming increasingly aware of the various products available and are opting majorly for machines that are green, feasible and strong. The infrastructure sector is being given a lot of importance and sustainable development is not far behind. This has proved to be extremely beneficial for us as it not only aligns with the fact that our products are green products but also with the fact that our machines lower cost of production, increase efficiency and make products worthy of forming the foundation on which the nation can be built.

For supporting green and clean India Q Green Techcon manufactures a wide range of fly ash bricks machine and concrete brick machine. For Buying this machine check qgreentech.com

For any fly ash brick machine, Inquiry Call Us Now: +91 97320 35946 or Mail Us: [email protected]

What is the advantage of manufacturing paver block making machine in India?

India Made Paver Block Making Machine

Every customer, at some point, will have this question. What is the added advantage of manufacturing in India and why should they opt for a paver block making machine that is produced in India and not elsewhere. With our personal experience, we would like to tell you that it not only helps you save on cost and time but also facilitate in improving the longevity of the machine.

paver block making machine

 

Firstly, buying a machine that is made in India allows you to save time. Initially, it took us about 3 months to import and deliver RT6 the paver block making machine, one of our star machines. Now we have reduced the delivery schedule from 3 months to just 1 month.

Secondly, you save on costs. Since the block making machine is manufactured in the country itself, you save yourself the additional duties and taxes that are levied on imports.

The most important advantage remains, easy availability of spare parts. Initially, the electrical spare parts were not available locally and hence maintenance took undue time. This problem was solved as soon as we started producing the machines in the country.

Further, the paver block making machine can be molded to suit the market needs. We have customized and further developed the machines to suit the customer requirements. We have introduced components like gearbox (from SEW), motors (from ABB) and top quality electric parts (from Schneider). This increases the utility of the product and makes it the best in the market and has also allowed us to strictly meet the International and Indian Standards without compromising on the benefits.

Hence machines produced in the domestic market enable the customer to save on cost and time and increase the efficiency of the machine by facilitating quick maintenance.

If you searching for paver making machines then you can check our paver block machine products.

For any fly ash brick machine, Inquiry Call Us Now: +91 97320 35946 or Mail Us: [email protected]

Why we use fly ash bricks in India?

Demand For Fly Ash Brick In India

Even though people in the construction sector have been discussing this for a long time. We want to inform our readers as to why fly ash bricks should be used in India. It has started gaining a lot of importance because of its low cost, uniformity, strength and less usage of mortar plastering.

 

Fly ash bricks are not only hundred percent reliable, but also last longer than any other building material. They are lightweight and have the high compressive strength and are very suitable for multi-story buildings as that exerts less stress. It also absorbs less heat, keeping the structure cool, in the humid climate of our country. It maintains a uniform shape and requires less mortar in construction.  They can be made in various sizes and shapes, so as to suit various projects like roads, dams, bridges, etc. When compared to burnt clay, it is less porous and absorbs very little water. This helps to save money and keep the structure strong during monsoon.

Advantages of Fly ash bricks

It has to be duly noted, that it is just not the brick specifications that make fly ash bricks a better choice. It is the feasibility of production, too. The cost of making fly ash bricks is not high as machines manufacture it. This in turn also reduces the cost of labour employed. As already mentioned, water usage is minimum thus saving up on raw material costs.

From the environmental point of view, it is a boon to the construction sector. This variant uses no coal. If worked on properly, it can completely eliminate carbon residue and emission from the brick making industry of India.

Because of all these advantages of using and developing fly ash, the government of our country has issued a number of programs and notifications to encourage its use.

Hence, given all these strengths and government support, the fly ash bricks industry is projected to see a boom and with passing time, every construction enthusiast will support and promote it with all his/her might.

For fully automatic fly ash Brick Machine Visit Here: QGH SMART, QGH 25A

For any fly ash brick machine, Inquiry Call Us Now: +91 97320 35946 or Mail Us: [email protected]

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